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About Me.

Multi-faceted mechanical engineer with experience in Aviation, Additive Manufacturing, and R&D. With a passion for design principles and processes that reduce costs, increase productivity, and minimize risks. I have additional skills in manufacturing methodologies, LSS, Matlab, VBA, Python, various CAD systems, and many more.

 

As a detailed oriented engineer, I help teams research, create, & evaluate designs that encompass all stakeholder needs of the full product life cycle. I work closely with vendor representatives from Fluke, Creo/PTC, Banner, plus many more to run trial programs that address business needs as well as oversee the design, build, and implementation from large scale to novel in-house solutions that monitor machine health, reducing runtime failures.

Career

2025 - Current

BACE, LLC

Mechanical Design Engineer

● Engineering and design of customer specific applications, of existing equipment modifications, and design of new equipment. 

● Create, update, and maintain BOM in systems. 

● Provide engineering support to manufacturing, sales, and service departments. 

● Use of SolidWorks, AutoCad, and various other 3-D modeling software to design. 

● Application of engineering design practices, drafting and GD&T. 

● Adjust designs to match production capabilities using manufacturing processes.

2022-2024

ECS Tech

Lead Research and Development Engineer

● Led team of 3 to develop a predictive machine health diagnostic system that addressed a $1.9 million tolerance issue which the team implemented a $2 million solution nationwide that had an ROI of 1.25 years
● Developed an alternative tool for safe machine access using additive manufacturing prototyping technology, saving the company $340,000+
● Wrote Python and Bash codes for embedded sensor suites to automatically collect and report data on machine startup
● Developed the design of experiments to test competing vendors vibration monitoring systems
● Created USPS user guides for Fluke Acoustic Imager on air leak detection and machine component health evaluation
● Created and published USPS policy for ESD control to mitigate electronic failures and maintain ESD equipment
● Coordinated and led projects with SMEs and vendors to source end of life and OEM alternative parts
● Mentored over 6 multidisciplinary capstone teams, created and revised their project SOWs
● Presented monthly reports to postal clients on the status of R&D team projects

2019-2022

Boeing

Manufacturing Engineer

● Created monthly quality metrics for work orders and part procurement for all Executive Transport Services and Support, ensuring a quality of 98%+ accuracy was maintained
● Developed multiple VBA codes to analyze and interpret parts and work order data for team leads
● Metric focal for team at monthly Defense Contract Audit Agency meetings that address issues in bill of material accuracy
● Resolved critical manufacturing work order errors in a timely manner, maintaining production schedule
● Assisted the Poland Head of State modification with the writing of work orders and service bulletins, creating kits to drive part procurement, tracking parts, and representing manufacturing engineering at design reviews
● Revised C40A aircraft work orders and bills of materials to match engineering documentation and meet a quality metric of 100%
● Wrote, reviewed, updated, and published aircraft work orders based on complex task cards and engineering documentation

2014

GE Aviation

Manufacturing Engineer

● Devised and implemented a process for requesting and documenting the creation of new tooling for the site
● Updated operator manuals to reflect alternative tooling numbers from product families, addressing plant audit findings of
missing tooling items
● Assisted in the design and implementation of cleaning fixtures that blew residue out of injector nozzles to prevent clogging
and failure
● Documented over 100 unmarked tools by creating machine drawings for each one and adding labeling with appropriate
part numbers

Education

2015-2018

University of Arkansas

2011-2015

University of Arkansas

​Bachelor of Science in Mechanical Engineering

Dean's List

Pi Tau Sigma - Mechanical Engineering Honor Society

Chancellor's List

Call 

479-595-1625

Email 

Follow

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Contact

Multi-faceted Mechanical Engineer

Skills

Manufacturing Methodologies
3D Printing
Matlab, VBA, Python
CAD Software

Lean Six Sigma certified

Design Theory

Product Design 

Project Management

Email: jond.ashley@yahoo.com
Tel: 479-595-1625

LinkedIn

© 2023 by Jonathan Ashley Portfolio. All rights reserved.

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